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Crystal
Group is a Vertically Integrated Company,
all the processes starting from yarn
production to knitting, fabric finishing,
printing, embroidery and cut and sew
operations, are managed in-house which
ensures a complete quality control.
The Company, its facilities, manufacturing
processes, work environment, and labor
practices have been audited and approved
by various customers including the
Walt Disney Company.
Crystal’s infrastructure includes
the following modern
equipment and capabilities. |
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State of the Art Yarn Spinning Unit:
The best home grown and imported
cotton are spun into superfine yarn
in our state of art textile spinning
unit.
Spinning covers blow room, carding,
drawframe comber, speedframe, ring
frame, winding, fiber testing, yarn
testing etc.
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Knitting Unit:
Most updated High
Speed Knitting Unit – imported
machines produce high quality fabrics
including single and double jersey,
jacquards, auto/engineered stripes,
yarn dyed, interlocks and pique and
fleece. |
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Dyeing Unit:
Imported Bleaching, Mercerizing,
Jet Dyeing – Yarn or Fabric is
dyed into vibrant colors. Superior
mercerizing and technology driven finishing
provides superior products of global
standard. Crystal owns two dyeing plants
one at Punnam, Bhavani Taluk, Erode
Dist and one at Mannarai, suburb of
Tirupur. Crystal is the Front Runner
to install Reverse Osmosis System to
achieve Zero Discharge of effluents. |
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Compacting Unit:
Computerized Continuous Finishing – Compacting,
Hydro Extraction, and Shrink Dyeing
ensure shrinkage is limited to a 5%
level.
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Power Generation:
Crystal owns a Wind Energy Generator
(Wind Mill) of 500 KVA capacity, installed
at Sellakarichal village in Coimbatore
District. This feeds the power requirement
of the Group partially. |
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Sewing Unit:
Imported Computerized Cutting & High
Speed Sewing - Precision cutting and
sewing machines ensure a perfect fit
to our garments.
Apart from the machineries available,
the group has an adequate skilled labour
force in all stitching units speard
over Tirupur, Salem and Erode. The
total production capacity of all the
units is around 50000 pieces per day. |
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Printing Unit:
Our printing unit has
diverse printing options – including screen
printing, rubberized
printing, reactive, discharge,
puff, light sensitive and special effects
printing. We specialize in Reactive,
Discharge and plastic prints using
imported dyes and chemicals totally Azo
free. |
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Embroidery Unit:
Computerized Embroidery Machines – modular
60 heads
machinery affords complete flexibility
in colors –up to 9
colors- and designs.
The company in addition to its knitting
and dyeing plants, also provides Design
Resources which are customer specific
dependant on customer's unique needs.
Ultimately, the Crystal has the
ability to develop the
complete program. |
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