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Crystal Group is a Vertically Integrated Company, all the processes starting from yarn production to knitting, fabric finishing, printing, embroidery and cut and sew operations, are managed in-house which ensures a complete quality control. The Company, its facilities, manufacturing processes, work environment, and labor practices have been audited and approved by various customers including the
Walt Disney Company.
Crystal’s infrastructure includes the following modern
equipment and capabilities. |
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State of the Art Yarn Spinning Unit:
The best home grown and imported cotton are spun into superfine yarn in our state of art textile spinning unit.
Spinning covers blow room, carding, drawframe comber, speedframe, ring frame, winding, fiber testing, yarn testing etc.
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Knitting Unit:
Most updated High Speed Knitting Unit – imported machines produce high quality fabrics including single and double jersey, jacquards, auto/engineered stripes, yarn dyed, interlocks and pique and fleece. |
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Dyeing Unit:
Imported Bleaching, Mercerizing, Jet Dyeing – Yarn or Fabric is dyed into vibrant colors. Superior mercerizing and technology driven finishing provides superior products of global standard. Crystal owns two dyeing plants one at Punnam, Bhavani Taluk, Erode Dist and one at Mannarai, suburb of Tirupur. Crystal is the Front Runner to install Reverse Osmosis System to achieve Zero Discharge of effluents. |
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Compacting Unit:
Computerized Continuous Finishing – Compacting, Hydro Extraction, and Shrink Dyeing ensure shrinkage is limited to a 5% level.
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Power Generation:
Crystal owns a Wind Energy Generator (Wind Mill) of 500 KVA capacity, installed at Sellakarichal village in Coimbatore District. This feeds the power requirement of the Group partially. |
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Sewing Unit:
Imported Computerized Cutting & High Speed Sewing - Precision cutting and sewing machines ensure a perfect fit to our garments.
Apart from the machineries available, the group has an adequate skilled labour force in all stitching units speard over Tirupur, Salem and Erode. The total production capacity of all the units is around 50000 pieces per day. |
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Printing Unit:
Our printing unit has diverse printing options – including screen printing, rubberized printing, reactive, discharge, puff, light sensitive and special effects printing. We specialize in Reactive, Discharge and plastic prints using imported dyes and chemicals totally Azo free. |
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Embroidery Unit:
Computerized Embroidery Machines – modular 60 heads
machinery affords complete flexibility in colors –up to 9
colors- and designs.
The company in addition to its knitting and dyeing plants, also provides Design Resources which are customer specific dependant on customer's unique needs.
Ultimately, the Crystal has the ability to develop the
complete program. |
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